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HPMC - PVC PIPE PLANT - CONICAL TWIN SCREW EXTRUDER (Single Pipe)
HPMC Conical Twin Screw Extruder for two die is made of high grade steel. Efficient for low power consumption and more quantity of small and big pipes (125 kg/hr, 150 kg/hr) and available in Conical Twin Screw Extruder Models, HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156, HPMC 92/188.
 
   
 
  Product Description:  
  HPMC Conical twin screw extruder in the range of PVC pipe plant is available in models HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156 and HPMC 92/188. The conical twin screw extruder provides with compact and reliable gear box and equipped with bi-metallic screw & barrel for longer life and are the most suitable for manufacturing various types of PVC  
     
  Salient Features of Single Screw Extruder :  
 
Single Screw Extruders comes in extensive range of extruders with screw diameters varying between from 20mm to 150mm.
HPMC PVC Pipe Plant-Single Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe and it performs consistent melt homogeneity, excellent and efficient process control and stability for unmatched end-product quality and delivery.
It is designed to work according to all pelletized materials.
Output rate for polyolefins up to 450 Kg/hr.
 
     
 
 
1. DIE HEAD
Die Head is made of high carbon content forged alloy steel for better life and performance.
 
 
 
     
     
 
 
2. SPRAY BATH
Intensive cooling of the pipe with the help of numbers of spray nozzles.
Axial adjustment of tank on slide rails with locking arrangement.
Self cleaning type spray nozzles with wide opening for intensive cooling of the pipe.
Acrylic transparent cover for easy inspection has been involved and included in conical twin screw extruder for single pipe.
 
     
     
 
 
3. PNEUAMTIC HAUL OFF
Twin and Multi Track system
Track can be adjusted for different sizes of pipes 20mm to 315 mm
Haul-off is synchronized with extruder with the help of AC Frequency Variable Drive.
Gap between two tracks and pressure is adjusted pneumatically in the conical twin screw extruder for single pipe.
V-Groove rubber pads mounted on chain with proper tensioning to prevent becoming oval in shape even for large diameter and thin wall pipe.
 
     
     
 
 
4. PLANETARY CUTTING SAW
Planetary saw blade cutting for pipe dia upto 315 mm
UPVC chamefering rotary cutting.
Cutting is PLC controlled.
Saw dust powder sucking device.
Special hard alloy saw blade employed to cut heavy caliber thick wall pipes.
 
     
     
 
 
5. AUTOMATIC CUTTING UNIT UPTO 200 MM
Carborundum cutter for less wastage during cutting.
Smoot and clean cut are ensured with the conical twin screw extruder
All movement are equipped with pneumatic cylinders.
Clamping force can be adjusted to accomodate different wall thickness.
Limit switch is provided to sense particular length.
 
     
     
 
 
6. TIPPING CHUTE
Operated with pneumatic cylinder and limit switch for pipe stacking for the best conical twin screw extruder working results for single pipe production .
 
     
 
MACHINE MODELS HPMC 45/90 HPMC 51/105 HPMC 65/32 HPMC 80/156 HPMC 92/188
       
  Min Pipe OD ( mm)   16   16   63   110   315
  Max Pipe OD (mm)   50   200   225   315   630
  Max Plasticizing Capacity (Kg/hr)   90   170   300   425   600
  Max Output (Kg/hr)   80   150   250   350   450
  Main Drive (Kw)   15   18.5   37   55   75
 
  Heating        
  Barrel ( Kw)   11   15   20   35   45
  Die ( Kw)   3   5   8   12   20
  Screw Speed Variation (RPM)   1 - 37   1 - 37   1 - 37   1 - 37   1 - 37
       
  Vaccum Sizing Tank      
  Pump Drive ( KW)   2.25   2.25 - - -
  Length ( Mtrs)   3.0   1.0 - - -
  Water Requirement Circulating ( Ltrs/min)   400   400 - - -
 
  Spray Bath      
  Lengh (mtrs)   3   5   6   6   6
  Water Requirement Circulating(   Ltrs/Min) - -   450   500   1000
  Drive Range (kw)   1.5   4   4   5.5   7.5
 
  Haul Off      
  No. of Arms   2   2  2   3   6
  Width of Belt (inch)   4   6   6   2.5   2.5
 
  Cutting Saw      
  Saw Diameter ( mm)   300   500   500   200   200
  Saw Drive Load ( KW)   0.75   1.5   1.5   2.25   2.25
 
     
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