HPMC - PVC PIPE PLANT - CONICAL TWIN SCREW EXTRUDER (Single Pipe)
HPMC Conical Twin Screw Extruder for two die is made of high-grade steel. Efficient for low power consumption and more quantity of small and big pipes (125 kg/hr, 150 kg/hr) and available in Conical Twin Screw Extruder Models, HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156, HPMC 92/188.
Product Description:
HPMC Conical twin screw extruder in the range of PVC pipe plant is available in models HPMC 45/90, HPMC/51/105, HPMC 65/132, HPMC 80/156 and HPMC 92/188. The conical twin screw extruder provides with compact and reliable gear box and equipped with bi-metallic screw & barrel for longer life and are the most suitable for manufacturing various types of PVC
Salient Features of Twin Screw Extruder:
- Twin Screw Extruders come in an extensive range of extruders with screw diameters varying from 20mm to 150mm.
- HPMC PVC Pipe Plant-Twin Screw Extruder is a Barrier design (Double thread) Screw for PVC Pipe and it performs consistent melt homogeneity, excellent and efficient process control, and stability for unmatched end-product quality and delivery.
- It is designed to work according to all pelletized materials.
- The output rate for polyolefin’s up to 450 Kg/hr.
1. Die Head
- Die Head is made of high carbon content forged alloy steel for better life and performance.
2. Spray Bath
- Intensive cooling of the pipe with the help of number of spray nozzles.
- Axial adjustment of tank on slide rails with locking arrangement.
- Self cleaning type spray nozzles with wide openings for intensive cooling of the pipe.
- Acrylic transparent cover for easy inspection has been involved and included in conical twin screw extruder for single pipe.
3. Caterpuller Pneuamtic Haul Off
- Twin and Multi Track system
- Track can be adjusted for different sizes of pipes 20mm to 315 mm
- Haul-off is synchronized with extruder with the help of AC Frequency Variable Drive.
- Gap between two tracks and pressure is adjusted pneumatically in the conical twin screw extruder for single pipe.
- V-Groove rubber pads mounted on chain with proper tensioning to prevent becoming oval in shape even for large diameter and thin wall pipe.
4. Planetary Cutting Saw
- Planetary saw blade cutting for pipe dia upto 315 mm
- UPVC chamefering rotary cutting.
- Cutting is PLC controlled.
- Saw dust powder sucking device.
- Special hard alloy saw blade employed to cut heavy caliber thick wall pipes.
5. Automatic Cutting
- Carborundum cutter for less wastage during cutting.
- Smoot and clean cut are ensured with the conical twin screw extruder
- All movement are equipped with pneumatic cylinders.
- Clamping force can be adjusted to accomodate different wall thickness.
- Limit switch is provided to sense particular length.
6. Tipping Chute
- Operated with pneumatic cylinder and limit switch for pipe stacking for the best conical twin screw extruder working results for single pipe production .
Technical Specifications
| MACHINE MODELS | HPMC 45/90 | HPMC 51/105 | HPMC 55/110 | HPMC 65/132 | HPMC 80/156 |
| Min Pipe OD ( mm) | 16 | 16 | 16 | 63 | 110 |
| Max Pipe OD (mm) | 50 | 200 | 200 | 225 | 315 |
| Max Plasticizing Capacity (Kg/hr) | 90 | 170 | 190 | 300 | 425 |
| Max Output (Kg/hr) | 80 | 150 | 170 | 250 | 350 |
| Main Drive (Kw) | 15 | 18.5 | 22 | 37 | 55 |
| Heating | |||||
| Barrel ( Kw) | 11 | 15 | 18 | 20 | 35 |
| Die ( Kw) | 3 | 5 | 5 | 8 | 12 |
| Screw Speed Variation (RPM) | 1 - 37 | 1 - 37 | 1 - 37 | 1 - 37 | 1 - 37 |
| Vaccum Sizing Tank | |||||
| Pump Drive ( KW) | 2.25 | 2.25 | 2.25 | - | - |
| Length ( Mtrs) | 3.0 | 1.0 | 1.0 | - | - |
| Water Requirement Circulating ( Ltrs/min) | 400 | 400 | 400 | - | - |
| Spray Bath | |||||
| Lengh (mtrs) | 3 | 5 | 5 | 6 | 6 |
| Water Requirement Circulating( Ltrs/Min) | - | - | - | 450 | 500 |
| Drive Range (kw) | 1.5 | 4 | 4 | 4 | 5.5 |
| Haul Off | |||||
| No. of Arms | 2 | 2 | 2 | 2 | 3 |
| Width of Belt (inch) | 4 | 6 | 6 | 6 | 2.5 |
| Cutting Saw | |||||
| Saw Diameter ( mm) | 300 | 500 | 500 | 500 | 200 |
| Saw Drive Load ( KW) | 0.75 | 1.5 | 1.5 | 1.5 | 2.25 |